Thanks all for your ideas - i have removed the pollen filter completeley but still the same problem - i will check to make sure the drain is clear. The 'Rain x' stuff i reffered to is an antifog, this has helped but not solved the problem. I do get a funny smell from time to time through the air vents - smells a bit like grease! just an idea - could it be exhaust fumes in the cabin causing this? - the only reason i ask this is that it fogs over after the car has been running and then left for a bit - its never fogged over first thing in the morning. Any more ideas?